In today's rapidly developing industrial field, automation technology has become the key to improving production efficiency and product quality. Robot flexible force control system is an advanced automation technology that combines force control and motion control to enable robots to operate in a more natural and precise way.
The flexible force control system software developed by Dapkon integrates high-speed and high-precision dynamics algorithms and control strategies. It enables the robot to automatically adjust its motion trajectory and strength according to the change of contact force when performing tasks. The core of this system lies in its "flexibility", that is, it can adapt to different working environments and task requirements to achieve more refined and humanized operations.
1. Advantages
Adaptive compensation technology: Dapkon's flexible force control system software supports two types of compensation, provides comprehensive motion parameter settings, covers six degrees of freedom, and ensures that the robot can achieve precise control in various operating environments. By reading force sensor data, the software enables the robot to adjust its position and posture in real-time to ensure the accuracy and stability of the operation process.
Real-time force position monitoring: Dapkon's software has two monitoring modes: displacement-force and time-force. Through real-time force and position monitoring technology, the slight changes in force and position are captured in real-time to ensure that every action in the assembly process is accurate to the millimeter. At the same time, abnormalities in the process can be identified, corrected, and responded to early, providing higher assembly accuracy and control capabilities. Through continuous monitoring, quality problems caused by force and position errors can be prevented and reduced, thereby ensuring long-term stable and high-quality output.
Accurate load identification: Dapkon's system has excellent load identification capabilities. Regardless of the weight, shape, and material, it can accurately calculate and identify the weight and center of gravity parameters of the end load. This function ensures accurate control and adjustment of the load in the automation process. For the same end load, our software supports force control adjustment under various working conditions to meet different operating requirements. Whether it is conventional operation or special application scenarios, accurate force control adjustment can be achieved.
Excellent compatibility: The robot force control system software is known for its excellent compatibility. It can accurately read force sensor data from different brands in real-time to ensure the accuracy and intelligence of control. In addition, the software can also achieve real-time communication with robots of many brands and models including ABB, KUKA, FANUC, and Siasun. Whether it is an industrial robot arm or a collaborative robot, it can read data in real-time to achieve the most optimized collaborative operation.
Comprehensive safety guarantee: Dapkon's software is equipped with a flexible over-limit alarm function, allowing users to set two-level alarm thresholds for each monitoring direction. In addition, the software has an over-limit automatic exit function. Once the set safety value is detected, the system will not only issue an alarm signal but also automatically interrupt the assembly process to ensure the safety of the sensor and the workpiece.
Intelligent parameter management: The software provides a highly flexible parameter management system with built-in saving functions for multiple sets of force control parameters and load identification parameters. Users can set personalized termination conditions for each set of parameters to meet the needs of specific application scenarios. In addition, our system allows multiple sets of force control parameters to call the same load parameter setting, which simplifies the configuration process and ensures a consistent understanding of load characteristics during the force control adjustment process so that it can quickly adapt to any changes in working conditions.
Friendly user interface: Dapkon's software puts complex robot control and force control algorithms in the background, adopts an intuitive user interface design, does not require complex programming, and allows non-professionals to easily get started, greatly reducing the risk of operating errors. The software provides an intuitive display function of the force waveform, allowing users to monitor the changes in force in real-time. In addition, the information bar area can reflect the robot's current position, force, motion offset, and other key data in real-time, making robot control more intuitive and simple while ensuring the accuracy and efficiency of operation.
Strong anti-interference ability: The system uses highly reliable hardware equipment. The use of customized industrial computers ensures excellent anti-interference ability. This enables our system to effectively resist external interference in various practical application scenarios, thereby providing more stable and accurate force control quality. Our choice of hardware and system design are carefully considered to ensure long-term durability and reliability. This means that even under continuous use, the system can maintain high performance, reduce maintenance requirements, and extend service life.
Multiple communication methods: In today's intelligent manufacturing industry, the diversity and flexibility of communication methods are crucial. Our software supports multiple communication methods, including I/O and Ethernet, to ensure efficient docking with various industrial equipment. Our software can quickly adapt to different network environments and equipment requirements, realize real-time data transmission and processing, and improve production efficiency and accuracy. This comprehensive communication compatibility allows your production line to achieve intelligent management.
Real-time data accumulation: The robot's intelligent flexible force control system records process data in real time (ms level) in each servo cycle, records the robot position and posture, 6-dimensional force acquisition data and external force calculation data, filtering data, and process results, ensuring that each process is traceable, reproducible, and twinned, helping users accumulate on-site process data and providing a basis for continuous process optimization. At the same time, it provides a real, real-time, continuous, and self-labeled data source for the most advanced robot large models and industrial site big data.
2. Wide adaptation
Improved efficiency of intelligent manufacturing: In key links such as palletizing, assembly, handling, assembly, and packaging, the software significantly improves production efficiency through external force monitoring and intelligent anti-collision, effectively preventing product damage and reducing production errors.
Precision assistance in the medical industry: In the medical field, the software assists in fine surgical operations. Through precise force control, the success rate of the operation is significantly improved, bringing patients a safer treatment experience.
Precision guarantee in the 3C electronics industry: In the manufacturing of 3C electronic products, the flexible force control software provides precise force control in the precision assembly and testing links. Force control assembly ensures that electronic components are not damaged during the production and assembly process, ensuring product quality.
Quality improvement in the automotive industry: In the automotive industry, the software can achieve rapid adaptation and precise assembly of complex components in flexible grinding, teaching-free painting, force control assembly, force control hemming, and other links, significantly improving the quality and overall manufacturing level of complete vehicles and parts.
An intelligent flexible force control system is a very critical control technology in the field of robotics. It enables robots that are good at position control to superimpose precise force control, greatly improving the applicable scenarios of robots, becoming the #new quality productivity in the field of robotics, and bringing more value to industrial automation.
www.dapkon.ai
Shanghai Dapkon Technology Co., Ltd.
